Application
Solutions For Food And Beverage Industry
Hygienic Process Assurance: COVNA Food-Grade Valve Systems
In food and beverage manufacturing where a single CFU (colony-forming unit) can trigger product recalls, COVNA’s hygienic valves deliver uncompromising contamination control. Engineered to exceed FDA 21 CFR Part 177 and EC1935/2004 standards, our solutions prevent cross-contamination risks across thermal processing, CIP cycles, and aseptic filling operations.
Triple Barrier Contamination Defense
1. Material Integrity
Direct Contact Surfaces: Electropolished 316L stainless steel (Ra ≤0.4μm) with 2B/BA finish
Sealing Systems: FDA-compliant EPDM/FKM with ECOLAB® antimicrobial certification
Drainage Design: 100% self-draining capability (3° minimum slope per EHEDG guidelines)
2. Microbial Control
Steam-in-place (SIP) ready: Withstands 140°C/30min sterilization cycles
Dead-leg elimination: Optimized flow geometry (L/D ratio <2)
Biofilm prevention: Mirror-polished surfaces (Ra <0.8 μm)
3. Process Reliability
CIP-optimized valve bodies: 4D radius bends for 2.5m/s scouring flow
Particulate control: Dual-seat design with 0.01mm particle retention
All-welded construction: Eliminate crevices in high-risk zones (Zone 1/Zone 2)
Industry-Specific Application Scenarios
| Sector | Critical Process | COVNA Solution |
|---|---|---|
| Dairy | HTST pasteurization | 3-A certified mix-proof valves |
| Beverage | Carbonation control | Gas-tight diaphragm valves (Oâ‚‚ <0.5ppm) |
| Bakery | Dough fermentation | Clean-in-place (CIP) ball valves |
| Condiments | High-viscosity transfer | Sanitary lobe valves (CIP/SIP capable) |
| Pharma Foods | Aseptic UHT processing | Sterile barrier double seat valves |
*Success Story: Implemented 1200+ hygienic valves for Danone’s probiotic yogurt line, achieving 99.98% microbiological control rate through 18-month audit period.*
Certification Excellence
Global Hygiene Compliance
3-A SSI: Symbol 08-21 for dairy valve compliance
EHEDG: Class EL Class I & II certification
ISO 22000: FSMS-certified manufacturing
Additional Certs: Kosher/Halal material statements, USDA acceptance
Smart Production Monitoring
Integrated IoT sensors track:
• Surface temperature differentials (±0.5°C)
• CIP cycle validation (flow/turbidity monitoring)
• Seal integrity (real-time leakage <1ppm)Data export compatible with HACCP documentation systems
Technical Superiority Checklist
✅ Zero dead zones: 100% visual inspection accessible
✅ Material traceability: PMI tested with EN 10204 3.1 certs
✅ Thermal shock resistance: -40°C to 150°C cycling stability
✅ 15-year material warranty against pitting/crevice corrosion
Validation Support Package
CFD flow simulation reports
Material compatibility database (600+ substances)
Swab test kits for surface ATP verification
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